Creating Villages

Over forty years ago, Department 56 began as part of Bachman’s, a premiere retail florist in Minneapolis. Bachman’s used a numbering system to identify each of its departments. The number assigned to wholesale gift imports division was, you guessed it, 56. Now headquartered in Eden Prairie, Minnesota, Department 56 has become a leader in the giftware, collectibles and holiday decorating industry and is best known for our hand-crafted lighted villages, Snowbabies™ figurines and extensive lines of holiday and home decorative products.Have you ever wondered how your favorite holiday accessories are created? The process that goes into creating our Village pieces is an intricate one but can be broken down into 7 key steps.

1. Ideation meeting: Each season our brand managers and artists sit down to discuss what Village pieces to create. First, they review what pieces have been created in the past and how our customers received them. Second, they review if any pieces have . Finally, they discuss suggestions given by our collectors and customers.

2. Sketching + Drafts: After the concepts are decided on the Village artists get to work! This entails creating detailed sketches of all four views as well as a top view.

3. Creation of a paper model: The details from the sketches are then created into an actual paper model. It will be done to scale so that it can be placed and compared to past Village pieces.

4. Sculpting: Our Department 56 sculptor, Kiri, then begins making a wax model. When the wax models are created it is taken into consideration that the pieces will shrink in size during the firing process. This means that our Heritage Village pieces are first sculpted 14% larger and our Snow Village pieces are sculpted 5% larger than how they will actually come out once produced.

5. Molds Produced: A factory then produces the molds, casts, and fires the pieces.

6. Samples sent for approval: The creations are then sent to Department 56 for approval. If a piece is licensed, it will also be sent to the liscensor for their stamp of approval. This is when any paint touch-ups or detail changes will be made.

7. Production: After approval from all parties the Village pieces are then put into production!

Are you interested in learning more about how our artists created some of the 2017 Village pieces? Join some of the Department 56 Village Artists on Wednesday, May 10, 2017 at 3pm CST for a round table discussion about some of our 2017 mid-year pieces.

Ever wanted to know what goes into creating some of the pieces? Now is your chance! Make sure to post any questions you have for our Village artists in our Facebook eventTake some time to check out our last Facebook Live event below! 

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